1. Ihe Nlebaanya
1. Akwa-ike Alloy ígwè: A na-eji elu-carbon ígwè (dịka, 4140, 42CrMo4) ma ọ bụ alloy steels (dịka, 30Mn5) makaOgwe ụgbọ eluanwụ ngwa ngwa na eyi iguzogide.
2. Isi ike & Ike: Okwu siri ike (dịka ọmụmaatụ, carburizing) maka ike elu elu karịsịa ndụmọdụ mmanya ụgbọ elu (55-60 HRC) na isi ihe siri ike. Na-emenyụ na iwe iwe iji dozie ike na mgbanwe.
3. Abrasion Resistance: Ihe mgbakwunye dị ka chromium ma ọ bụ boron na-eme ka ihe mgbochi na-eyi megide coal / abrasion nkume.
4. Nguzogide corrosion: mkpuchi mkpuchi (dịka ọmụmaatụ, zinc plating) ma ọ bụ ụdị igwe anaghị agba nchara na gburugburu ebe na-emebi emebi.
5. Weldability: Obere-carbon variants ma ọ bụ tupu / post-weld ọgwụgwọ okpomọkụ iji gbochie brittleness.
2. Usoro ịgha mkpụrụ
1. Usoro: Mechie-anwụ dobe forging n'ihi na ọka eruba alignment, na-eme ka structural iguzosi ike n'ezi ihe. Pịa forging maka nkenke n'ụdị mgbagwoju anya.
2. kpo oku: Billets na-ekpo ọkụ na 1100-1200 ° C (maka ígwè) iji hụ na enweghi ike.
3. Ọgwụgwọ Mgbochi Mgbochi:
4. Normalizing iji belata nchekasị.
5. Ngwunye (mmanụ / mmiri) na tempering (300-600 ° C) maka ike siri ike chọrọ.
6. Machining: CNC machining maka kpọmkwem ndidi (± 0.1 mm).
7. Nkwalite elu: Mgbawa agbawa agbawa iji kpalite nrụgide nrụgide ma belata ike ọgwụgwụ.
3. Nyocha & Nnwale
1. Nlele anya na akụkụ: Nyochaa mgbape / ntụpọ; jiri calipers/CMM maka akụkụ dị oke egwu (ọkpụrụkpụ, nhazi oghere).
2. Nnwale siri ike: Rockwell C maka elu, Brinell maka isi.
3. NDT: Nyocha nke Magnetic Particle (MPI) maka ntụpọ elu; Nnwale Ultrasonic (UT) maka ntụpọ dị n'ime.
4. Nnwale ibu (ọ bụrụ na ọdabara): Tinye ibu ọrụ 1.5x iji kwado iguzosi ike n'ezi ihe.
5. Nnwale ule: na coupon sitere na otu ihe na usoro nhazi na ọgwụgwọ okpomọkụ na ogwe ụgbọ elu, na-adabere na ule nyocha na / ma ọ bụ nyocha mmetụta.
6. Metallurgical Analysis: Microscope iji lelee nhazi ọka na nhazi oge.
7. Asambodo: Nrube isi na ụkpụrụ ISO 9001/14001 ma ọ bụ ASTM.
4. Isi Mgbakọ dị mkpa na Ngwuputa Ngwuputa & Sprockets
1. Nhazi: Jiri ngwaọrụ nhazi laser iji hụ na ntụgharị <0.5 mm / m; ihe na-ezighi ezi na-ebute iyi na-enweghị isi.
2. Tensioning: kacha mmaokirikiri njikọ njikọesemokwu (dịka ọmụmaatụ, 1-2% elongation) iji gbochie mwepu ma ọ bụ oke nrụgide.
3. Lubrication: Tinye mmanu mmiri dị elu iji belata esemokwu ma gbochie galling.
4. Njikọ aka Sprocket: Dakọtarasprocketprofaịlụ eze (dịka ọmụmaatụ, DIN 8187/8188) ruo n'igwe ngwuputa; nyochaa maka eyi (> 10% nha nha nha chọrọ nnọchi).
5. Ịkwado: Torque bolts na-emepụta ụdịdị (dịka, 250-300 Nm maka M20 bolts) na ogige mkpọchi eriri.
6. Nyochaa Mgbakọ tupu oge eruo: Dochie sprockets / mining chain njikọ; hụ na oghere mmanya ụgbọ elu dabara n'ichepụta ebufe.
7. Nnwale nleba anya mgbe mgbakọ: Na-agba ọsọ n'okpuru ibu (awa 2-4) iji lelee maka ịma jijiji / mkpọtụ na-adịghị mma.
8. Ihe ndị na-akpata gburugburu ebe obibi: Mechie nkwonkwo megide uzuzu uzuzu / mmiri na-abanye.
9. nlekota: Wụnye IoT sensọ maka ezigbo oge nsochi nke esemokwu, okpomọkụ, na eyi.
5. Nlekọta & Ọzụzụ
1. Ọzụzụ Ndị Ọrụ: Gbasie ike na njikwa kwesịrị ekwesị, usoro torque, na usoro nhazi.
2. Ndozi amụma: nyocha nke temometa oge niile yana nyocha ịma jijiji iji buru ụzọ gbochie ọdịda.
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Oge nzipu: Mar-04-2025
